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Orbital & Pipe Spool Welding Machines

Flowcore Automated Welding Systems · MSC

Automatic Orbital TIG & Pipe Spool Welding Machines for SS Pipes, Fittings & Spools


Mehta Sanghvi & Company (MSC), established in 1968, supplies the Flowcore range of 13 automated orbital and pipe spool welding machines for manufacturers and fabricators of SS pipes, pipe fittings and pipe spools. From 1/4" tube to 24" pipe and Ø3 m vessels, every system welds pipe to pipe, pipe to elbow, pipe to flange and reducer to flange with automatic purging and full weld data logging.

  • Orbital TIG, TIG with cold-wire feed, MIG and SAW – for stainless steel, mild steel and Inconel pipe
  • Built for clean process piping: pharma, biopharma, dairy, semicon, solar, data centres, oil & gas and nuclear / UHP
  • Pan-India demonstration, commissioning, training and after-sales service
Get a Quote View All 13 Machines
Automatic pipe spool welding machine for SS pipe up to 24 inch with ID and OD welding
1/4"–24"Pipe range
Ø3 mVessels
15 mSpool length
16 WhMin. per cycle

Why Flowcore

One Platform, Thirteen Welding Machines


Radically Efficient

A full weld cycle from as little as 16 Wh with peak draw from 400 W – precision without the power bill or a generator.

Teach, Don't Program

7"–10" touch panel: operators teach a joint once and run it forever. AVC (arc voltage control) available across the range.

Every Weld on Record

Data logging and cloud monitoring are standard on every machine – full traceability for audited, regulated production.

Purge-Perfect by Default

Automated inbuilt purge systems deliver oxidation-free root quality on every cycle, hands-off.

Product Range

Orbital Welding Machines, Circular Welders & Pipe Spool Welders


Choose by joint, pipe size and output. Torch-rotates machines keep the pipe still and orbit the TIG torch – best for long and bent tubes. Job-rotates machines turn the pipe, fitting or vessel under the torch – best for flanges, elbows, heavy spools and multipass welds.

Circular & Orbital Welders (1/4" – 12")

Mini Circular Welder V1 – Reducers & Flanges automatic welding machine by MSC
Reducers & Flanges

Mini Circular Welder V1

Component-rotates welding cell for concentric reducers, flange-to-tube and tube-to-tube joints up to 10".

Welding range1/4" – 10" (job up to 25 kg)
JointsFlange + tube, tube + tube, reducers
ProcessTIG + wire feed / MIG
Speed1 – 60 deg/sec
Control7" touch HMI, TEACH UI
Footprint1800 × 1300 × 1000 mm, 300 kg
Energy / peak16 Wh per cycle · 500 W peak
Delivery20 days

Typical use: Medical-gas reducer sets, HVAC headers, data centre cooling-loop reducers & adapters

Mini Circular Welder V2 – Elbows & Flanged Elbows automatic welding machine by MSC
Elbows & Flanged Elbows

Mini Circular Welder V2

Heavier V2 cell for elbows and fittings up to 12" and 50 kg, with optional tilting for elbow-to-flange welds.

Welding range1/4" – 12" (job up to 50 kg)
JointsFlange + tube, tube + tube, elbow + flange
ProcessTIG + wire feed / MIG
Speed1 – 60 deg/sec
Control7" touch HMI, TEACH UI
Footprint1800 × 1300 × 1000 mm, 350 kg
Energy / peak20 Wh per cycle · 600 W peak
Delivery25 days

Typical use: Chiller & AHU elbows, HVAC spools, data centre skids, oil & gas fittings

Mini Orbital Welder V1 – Torch Rotates – Portable automatic welding machine by MSC
Torch Rotates – Portable

Mini Orbital Welder V1

The most portable route to orbital-quality tube welds: a 150 kg cell with dual pipe stands for long and bent tube assemblies.

Welding range1/4" – 6" tubes
JointsFlange/connector + tube, tube + tube
ProcessTIG + wire feed / MIG
Speed1 – 40 deg/sec
Control7" touch HMI, AVC optional
Weight150 kg incl. dual pipe stands
Energy / peak16 Wh per cycle · 400 W peak
Delivery20 days

Typical use: HVAC site welding, med-gas lines, heat exchanger tube runs, fire sprinkler piping

Mini Orbital Welder V2 – Torch Rotates – Self-Centring automatic welding machine by MSC
Torch Rotates – Self-Centring

Mini Orbital Welder V2

Adds height adjustment and self-centre clamping for parts up to 4 m – faster set-up for pharma and medical piping.

Welding range1/4" – 6" tubes
Max part length4 m
ProcessTIG + wire feed / MIG
Speedup to 40 deg/sec
Control7" touch HMI, AVC optional
Footprint2000 × 1200 × 1000 mm, 350 kg
Energy / peak16 Wh per cycle · 400 W peak
Delivery30 days

Typical use: Pharma & cleanroom process tube, heat exchanger headers, fire suppression

Orbital Welder – 8th Gen – Enclosed Flagship Cell automatic welding machine by MSC
Enclosed Flagship Cell

Orbital Welder – 8th Gen

Eighth-generation enclosed orbital welding cell with inbuilt AVC (arc voltage control) for parts up to 6 m long.

Welding range1/4" – 6" tubes
Max part length6 m
ProcessTIG + wire feed / MIG
Speed1 – 40 deg/sec
Control7" touch HMI, AVC inbuilt
Footprint2000 × 1200 × 1000 mm, 400 kg
Energy / peak20 Wh per cycle · 700 W peak
Delivery40 days

Typical use: Chilled-water piping, validated pharma tube systems, hydraulic boom pipes

Port Welder – Torch Rotates – Header Ports automatic welding machine by MSC
Torch Rotates – Header Ports

Port Welder

Tube-to-port welding of flat and V-ports on headers with auto pitch – repeatable branch outlets and vessel ports.

Port sizeup to 4"
JointsTube-to-port, flat & V port joints
ProcessTIG + wire feed / MIG
Speed1 – 40 deg/sec
FixturingPipe fixture (opt.), auto pitch pusher
Footprint2000 × 1400 × 1000 mm, 400 kg
Energy / peak20 Wh per cycle · 700 W peak
Delivery30 days

Typical use: Gas outlet headers, manifolds, instrumentation & sampling ports

Pipe Spool Welders (1/4" – 24")

Mini Pipe Spool Welder V1 – Spool Entry Model automatic welding machine by MSC
Spool Entry Model

Mini Pipe Spool Welder V1

Entry point to spool automation – chuck-and-tailstock welding of flange + tube + elbow spools up to 1 m.

Welding range1/4" – 6" tubes & elbows
Max part length1 m
ProcessTIG + wire feed / MIG
Speed1 – 40 deg/sec
FixturingSelf-centre chuck + adjustable tailstock
Footprint2000 × 1800 × 1200 mm, 500 kg
Energy / peak20 Wh per cycle · 700 W peak
Delivery25 days

Typical use: Tube-to-tube & flange-to-tube welded pipes, short HVAC & utility spools

Mini Pipe Spool Welder V2 – Single-Station, to 13
Single-Station, to 13"

Mini Pipe Spool Welder V2

Single-station spool cell stretching to 13" diameter and 3 m part length – built for flanged SS & MS data centre piping.

Welding range1/4" – 13" tubes & elbows
Max part length3 m
ProcessTIG + wire feed / MIG
Speed1 – 40 deg/sec
FixturingSelf-centre chuck + adjustable tailstock
Footprint2000 × 4000 × 1200 mm, 800 kg
Energy / peak20 Wh per cycle · 700 W peak
Delivery45 days

Typical use: Data centre piping, process skid spools, plant utility packages

Mini Pipe Spool Welder V3 – Dual / Quad – ID + OD automatic welding machine by MSC
Dual / Quad – ID + OD

Mini Pipe Spool Welder V3

Simultaneous ID + OD welding on two stations – up to four welds per cycle on 2"–4" pipe, 2 to 6 m long.

Welding range2" – 4" tubes & elbows
Pipe length2 – 6 m (78" – 236")
ProcessID + OD TIG + wire feed / MIG
Speed1 – 40 deg/sec
ControlTEACH UI + 7" touch
Footprint2200 × 8000 × 1600 mm, 1000 kg
Energy / peak40 Wh per cycle · 900 W peak
Delivery50 days

Typical use: High-volume standard spools for HVAC, pharma and small-bore pipelines

Mini Pipe Spool Welder V4 – Dual / Quad – to 10
Dual / Quad – to 10"

Mini Pipe Spool Welder V4

The V4 architecture opens dual-station ID + OD welding up to 10" pipe, with a 10" touch HMI.

Welding range2" – 10" tubes & elbows
Pipe length2 – 6 m
ProcessID + OD TIG + wire feed / MIG
Speed1 – 40 deg/sec
ControlTEACH UI + 10" touch
Footprint2200 × 8000 × 1600 mm, 1400 kg
Energy / peak40 Wh per cycle · 900 W peak
Delivery50 days

Typical use: District cooling, data centre chilled-water spools, mid-bore plant piping

Mini Pipe Spool Welder V5 – Dual / Quad – to 24
Dual / Quad – to 24"

Mini Pipe Spool Welder V5

Top of the dual/quad range – ID + OD simultaneous welding on large-bore SS spools up to 24".

Welding range2" – 24" tubes & elbows
Pipe length2 – 6 m
ProcessID + OD TIG + wire feed / MIG
Speed1 – 40 deg/sec
ControlTEACH UI + 10" touch
Footprint2200 × 8000 × 1600 mm, 1600 kg
Energy / peak50 Wh per cycle · 1200 W peak
Delivery50 days

Typical use: Large-bore data centre & district energy piping, heavy plant spools

Pipe Spool Welder – TIG + MIG – Job Rotates – Heavy Line automatic welding machine by MSC
Job Rotates – Heavy Line

Pipe Spool Welder – TIG + MIG

Heavy production spool line: TIG root run with MIG / SAW multipasses for MS & SS spools up to 24" and 15 m long.

Welding range2" – 24" tubes & elbows
Pipe lengthup to 15 m
ProcessTIG root · MIG / SAW fill & cap
Speed1 – 40 deg/sec
ControlTEACH UI + 10" touch HMI
Footprint15000 × 4000 × 2000 mm, 3600 kg
Energy / peak334 Wh per cycle · 8.5 kW peak
Delivery50 days

Typical use: Oil & gas pipe spooling, fabrication yards, district energy trunk lines

Vessel & Large-Diameter Welding

Column & Boom Welder – Job Rotates – Vessels & Silos automatic welding machine by MSC
Job Rotates – Vessels & Silos

Column & Boom Welder

Column-and-boom system with rotators for linear and circular seams on vessels, silos and large pipe up to Ø3000 mm.

Welding rangeup to Ø3000 mm
SeamsLinear & circular (circumferential)
ProcessTIG + wire feed / MIG / SAW
Speed1 – 25 deg/sec
FixturingAutomatic self-centring rotators
Footprint4000 × 6000 × 3500 mm, 2200 kg
Energy / peak187.5 Wh per cycle · 4.5 kW peak
DeliveryOn request

Typical use: Silos, storage tanks, pressure vessels, AHU casings

Send Us Your Joint. We'll Send Back a Welded Sample and the Data Log.

Share your pipe size, material (SS / MS / Inconel), joint type and drawing. Our application engineers will recommend the right Flowcore machine and run a trial weld at our Mumbai demonstration centre.

Send Joint Details +91-98201 27614

Quick Selection Guide

Compare Pipe Welding Machines at a Glance


MachineWelding rangeProcessDelivery
Mini Circular Welder V11/4" – 10" (job up to 25 kg)TIG + wire feed / MIG20 days
Mini Circular Welder V21/4" – 12" (job up to 50 kg)TIG + wire feed / MIG25 days
Mini Orbital Welder V11/4" – 6" tubesTIG + wire feed / MIG20 days
Mini Orbital Welder V21/4" – 6" tubesTIG + wire feed / MIG30 days
Orbital Welder – 8th Gen1/4" – 6" tubesTIG + wire feed / MIG40 days
Port Welderup to 4"TIG + wire feed / MIG30 days
Mini Pipe Spool Welder V11/4" – 6" tubes & elbowsTIG + wire feed / MIG25 days
Mini Pipe Spool Welder V21/4" – 13" tubes & elbowsTIG + wire feed / MIG45 days
Mini Pipe Spool Welder V32" – 4" tubes & elbowsID + OD TIG + wire feed / MIG50 days
Mini Pipe Spool Welder V42" – 10" tubes & elbowsID + OD TIG + wire feed / MIG50 days
Mini Pipe Spool Welder V52" – 24" tubes & elbowsID + OD TIG + wire feed / MIG50 days
Pipe Spool Welder – TIG + MIG2" – 24" tubes & elbowsTIG root · MIG / SAW fill & cap50 days
Column & Boom Welderup to Ø3000 mmTIG + wire feed / MIG / SAWOn request

Weldable Joints

Pipe, Fitting & Spool Joints We Automate


  • Pipe to pipe / tube to tube butt welds
  • Pipe to elbow
  • Pipe to flange
  • Reducer to flange
  • Flange to fittings
  • Elbow to flange
  • Tube to port (branch outlets, headers)
  • Simultaneous ID + OD seams
  • Linear & circular vessel seams
  • Long-length bent tube assemblies

Materials & Processes

Stainless Steel, Mild Steel & Inconel Pipe Welding


  • Stainless steel 304 / 304L / 316 / 316L
  • Duplex & super duplex
  • Carbon / mild steel
  • Nickel alloys incl. Inconel
  • Orbital TIG (autogenous)
  • TIG with cold-wire feed
  • MIG / MAG
  • SAW multipass (heavy spools)

Industries

Orbital Welding for Clean Process & Critical Piping


Pharma & Biopharma

Hygienic PW / WFI, CIP/SIP and process tube with smooth, crevice-free welds and full weld records.

Dairy & Food

Sanitary SS process lines, ingredient and utility piping with consistent bead profile.

Semicon & Solar

Ultra-high-purity gas and chemical lines for fabs, ATMP and solar cell / module plants.

Data Centres

Chilled-water, condenser-water and cooling-loop SS spools for hyperscale and modular data centres.

Oil & Gas

Process, utility and pipeline spools up to 24" and 15 m with TIG root and MIG/SAW fill.

Chemical & Petrochemical

Corrosion-resistant SS, duplex and nickel-alloy piping for aggressive media.

Nuclear & UHP

Documented, repeatable welds for ultra-high-purity and nuclear process piping.

Fire Fighting & HVAC

Sprinkler, suppression and HVAC distribution piping, headers and manifolds.

Pan-India Sales, Demo & Service Support

Orbital & Pipe Spool Welding Machine Suppliers Across India's Key Industrial Hubs


MSC supplies, demonstrates and services Flowcore orbital welding and pipe spool welding machines for SS pipe, pipe fitting and pipe spool manufacturers in India's major manufacturing and project hubs:

Gujarat

  • Orbital & Pipe Spool Welding Machine in Vadodaraprocess plants, pharma & chemicals
  • Orbital & Pipe Spool Welding Machine in Ahmedabadpharma, dairy & engineering
  • Orbital & Pipe Spool Welding Machine in Dholerasemiconductor fab & ultra-high-purity piping
  • Orbital & Pipe Spool Welding Machine in Sanandsemiconductor ATMP & automotive
  • Orbital & Pipe Spool Welding Machine in Haziraoil & gas, heavy engineering
  • Orbital & Pipe Spool Welding Machine in Suratchemicals & textiles processing
  • Orbital & Pipe Spool Welding Machine in Ankleshwarchemical & pharma process piping
  • Orbital & Pipe Spool Welding Machine in Bharuchchemical & petrochemical
  • Orbital & Pipe Spool Welding Machine in Jamnagarrefinery & petrochemical piping
  • Orbital & Pipe Spool Welding Machine in Mundraport, solar & process industry
  • Orbital & Pipe Spool Welding Machine in Khavdarenewable energy & solar projects
  • Orbital & Pipe Spool Welding Machine in Kutchprocess & heavy industry
  • Orbital & Pipe Spool Welding Machine in Bhujindustrial & utility piping
  • Orbital & Pipe Spool Welding Machine in Anjarpipe & steel fabrication

Maharashtra

  • Orbital & Pipe Spool Welding Machine in Mumbaidata centres, pharma & EPC
  • Orbital & Pipe Spool Welding Machine in Navi Mumbaidata centres & chemicals
  • Orbital & Pipe Spool Welding Machine in Thaneengineering & fabrication
  • Orbital & Pipe Spool Welding Machine in Punepharma, process equipment & data centres
  • Orbital & Pipe Spool Welding Machine in Chakanautomotive & engineering
  • Orbital & Pipe Spool Welding Machine in Nashikprocess & electrical industry
  • Orbital & Pipe Spool Welding Machine in Nagpurpower & process plants
  • Orbital & Pipe Spool Welding Machine in Sataraengineering & fabrication
  • Orbital & Pipe Spool Welding Machine in Shirwalpharma & food processing

Karnataka

  • Orbital & Pipe Spool Welding Machine in Bengalurusemicon, data centres & biopharma
  • Orbital & Pipe Spool Welding Machine in Mysuruengineering & process industry

Tamil Nadu

  • Orbital & Pipe Spool Welding Machine in Chennaidata centres, oil & gas, automotive
  • Orbital & Pipe Spool Welding Machine in Hosurelectronics & engineering
  • Orbital & Pipe Spool Welding Machine in Coimbatorepumps, valves & engineering

Telangana

  • Orbital & Pipe Spool Welding Machine in Hyderabadpharma, biopharma & data centres

Andhra Pradesh

  • Orbital & Pipe Spool Welding Machine in Visakhapatnam (Vizag)pharma, refinery & heavy engineering

Delhi NCR

  • Orbital & Pipe Spool Welding Machine in DelhiEPC & project consultants
  • Orbital & Pipe Spool Welding Machine in Noidadata centres & electronics
  • Orbital & Pipe Spool Welding Machine in GurugramEPC & data centres
  • Orbital & Pipe Spool Welding Machine in Faridabadengineering & fabrication
  • Orbital & Pipe Spool Welding Machine in Ghaziabadprocess & engineering
  • Orbital & Pipe Spool Welding Machine in Bahadurgarhengineering & fabrication

North India

  • Orbital & Pipe Spool Welding Machine in Chandigarhengineering & consultants
  • Orbital & Pipe Spool Welding Machine in Baddipharma manufacturing hub
  • Orbital & Pipe Spool Welding Machine in Jaipurengineering & process industry

Not in the list? We support projects pan India from our Mumbai (Andheri East) sales, service and demo centre along with our Kolkata, Gujarat and Pune teams. Call +91-98201 27614 or send an enquiry.

FAQ

Orbital & Pipe Spool Welding Machines – FAQs


What is an orbital welding machine and why is it used for SS pipe and tube?

An orbital welding machine rotates the TIG torch (or the job) 360° around the joint under programmed control, so every weld gets the same current, speed and shielding. For stainless steel process piping in pharma, dairy, semicon, data centres and oil & gas, this gives consistent full penetration, smooth oxide-free roots and documented, repeatable quality that is hard to achieve by hand.

What is the difference between a torch-rotates and a job-rotates welding system?

In torch-rotates systems (Mini Orbital Welder V1/V2, Orbital Welder 8th Gen, Port Welder) the pipe stays still and the torch travels around it – ideal for long or bent tubes and site work. In job-rotates / component-rotates systems (Mini Circular Welders, Pipe Spool Welders, Column & Boom) the pipe, flange, elbow or vessel turns under a fixed torch – ideal for heavy fittings, spools and multipass welds.

Which joints can your pipe spool welding machines weld?

Pipe to pipe, pipe to elbow, pipe to flange, reducer to flange, flange to fittings, elbow to flange, tube-to-port (branch outlets) and linear / circular seams on vessels. The dual/quad spool welders (V3, V4, V5) weld ID and OD simultaneously on two stations.

Can these machines weld mild steel, stainless steel and Inconel pipe?

Yes. The range supports TIG with cold-wire feed and MIG, and the heavy Pipe Spool Welder adds MIG / SAW multipass, so carbon / mild steel, stainless steel 304/304L/316/316L, duplex grades and nickel alloys such as Inconel can be welded. Send us your material and joint for a trial weld.

What pipe sizes do you cover?

From 1/4" tube (Mini Orbital and Mini Circular Welders) up to 24" pipe on the Pipe Spool Welders, and vessels / large pipe up to Ø3000 mm on the Column & Boom Welder. Spool lengths range from 1 m to 15 m depending on the model.

Is weld data recorded for audits?

Yes. Data logging and cloud monitoring are standard across the range, giving full traceability for regulated industries such as pharma, medical gas, nuclear and data centre projects. Machines can also connect to the MachineData.ai platform for real-time monitoring and predictive maintenance.

Do you supply and service these machines outside Mumbai?

Yes. Mehta Sanghvi & Company supports customers pan India – including Gujarat (Vadodara, Ahmedabad, Dholera, Sanand, Hazira, Jamnagar, Mundra), Maharashtra, Karnataka, Tamil Nadu, Telangana, Andhra Pradesh, Delhi NCR, Chandigarh, Baddi and Jaipur – with demonstration, commissioning, operator training and after-sales service.

What is the delivery time?

Standard delivery is 20 to 50 days depending on the model; the Column & Boom Welder is built on request. Exact lead time is confirmed with the quotation.

Automate Your SS Pipe, Fitting & Spool Welding

Talk to our welding engineers for machine selection, a live demonstration or a trial weld on your own joint. Sales & service: Andheri (E), Mumbai · Pan-India support.

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